What is SSC Classifying Crusher？

SSC series graded crusher is a new type of high efficient crushing equipment.SSC series graded crusher  utilities the characteristic that the compressive strength of minerals is much higher than the shear and tensile strength, and adopts the mechanism of shearing and squeezing to crush the materials. After entering the crusher, the materials that meet the requirements of product size can be discharged directly between the two teeth and the comb plate on the side wall, while the unqualified materials are stuck between the two rolls and crushed by shear force and tensile force, thus increasing the double effect of screening and crushing and effectively controlling the product size.

Structural characteristics of SSC series classifying crusher

Toothed roll structure: The crushing roll is the main working part, and each crushing roll is axially arranged with a certain number of crushing teeth (toothed plate). The teeth can be rotated inward and outward according to the nature of the crushed material and different parameters, so as to meet the needs of various working conditions. Moreover, the crushing teeth are made of new material and new structure, featuring high strength and wear resistance, strong wear resistance and long service life of the teeth, and easy to be repaired after abrasion, which can reduce the maintenance cost.

Adjustable centre distance: By adjusting the centre distance, the rigidity can be adjusted under the premise of guaranteeing the product size, so as to strictly control the geometric size of the product passing through, and ensure the product size is uniform and qualified.

Equipped with advanced protection devices: The long tooth gear drive and setback system in the traditional crusher are can celled, which reduces the intermediate energy consumption and failure points. In addition to the current overload protection system, there is also a special mechanical protection device, which will automatically shut down and issue an alarm to protect the machine and the whole system in case of blockage.

Travelling mechanism: Equipped with self-travelling mechanism, it is easy to move the equipment out of the working area and convenient for maintenance.

Technical characteristics of SSC classified crusher

1.High capacity and reliability

The SSC classified crusher has a powerful processing capacity of up to 10,000t/h, which is one of the highest in its class. The reliability of the SSC is also very high, and it can be operated stably under long-time and high-intensity working environment.

2.Double effect

The SSC Classifier has the dual function of crushing and classifying. Under certain conditions, crushing and screening can be done separately, which greatly simplifies the system. Compared with conventional crushing and screening plants, it saves equipment, civil engineering investment and subsequent labour and spare parts costs.

3.Strictly guaranteed product size

SSC Classifier adopts a fixed centre distance to crush the materials, which can strictly control the geometrical size of the product and ensure the product size. The adjustable centre distance of the crushing rolls achieves the rigidity adjustment under the premise of guaranteeing the product size.

4.Structural Advantages

SSC series graded crusher has simple structure, low height and no vibration. The two motors are driven separately, which has good interchangeability. The low-speed design does not require any special civil engineering foundation.

5.Low energy consumption and a wide range of tooth types

The SSC classified crusher has low over crushing, low roll wear and low crushing energy consumption, which is generally 20-40% lower than that of a conventional roll crusher. The crushing rolls adopt low rotational speed and high torque to shear and crush materials. The various types of teeth can meet the needs of various working conditions.

6.Suitable for sticky and wet materials

SSC classified crusher adopts special self-cleaning mechanism (optional), which is highly adaptable to sticky and wet materials. For example, in the crushing operation of coal, harangue and other sticky and wet materials, SSC Classifier can effectively prevent the material from clogging and ensure the normal operation of the equipment.

7.Intelligent measurement and control system

Equipped with reliable and advanced intelligent measurement and control system, it can realia real-time monitoring and control of the operating status, temperature, vibration and other parameters of the crusher to ensure the stable operation of the equipment. In addition, it also has the functions of automatic lubrication, stall protection, comprehensive motor protection, etc., which further improves the safety and service life of the equipment.

Technical Parameters of SS C Series Classifying Crusher

Processing capacity: large processing capacity, up to 10000t/h, to meet the needs of large-scale production.

Feeding size: the upper limit can be up to 1500mm, can be adapted to the crushing of larger materials.

Discharge particle size: the lower limit can be up to 13mm, can strictly ensure the product size, over crushing rate is very low, generally 2-6mm below the fine-grained materials accounted for a small proportion of the high block rate, can effectively improve the subsequent process of production efficiency and product quality.

Crushing Strength: Suitable for crushing medium-hard materials with crushing strength ≤300MPa, such as coal, coke, ore, municipal rubbish, industrial solid waste, etc., with a wide range of applications.

Single-stage crushing ratio: usually 2-6, can be adjusted according to different production requirements.

SSC Classified Crusher Application Areas

1.Coal industry

SSC classifying crusher has a wide range of applications in the coal industry. First of all, in coal grading and crushing, it can efficiently crush coals with different particle sizes to meet specific particle size requirements, which can facilitate subsequent processing and mutilation. For the crushing of extra-large pieces of coal, the SSC Classifier can easily cope with huge pieces of coal by virtue of its powerful processing capacity and high crushing strength, and crush them into appropriate sizes.

Crushing of washed coal and harangue is also one of the important applications of SSC. In the coal washing process, coal and harangue need to be crushed to improve the quality and mutilation of the coal, and the SSC Classifier can accurately control the product size to ensure that the crushed coal and harangue meet the requirements of the subsequent processes.

In addition, the SSC Classifier is highly adaptable to the crushing and screening of wet and sticky coals. It adopts a special self-cleaning mechanism (optional), which can effectively prevent the sticky and wet coal from clogging the equipment during the crushing process and ensure the smooth operation of crushing and screening.

In the application of underground crusher, the SSC Classifier is particularly outstanding for its simple structure, low machine height and vibration-free operation. These features make it able to adapt to the working environment with limited space underground, and at the same time ensure the stability and reliability of the equipment, providing a strong guarantee for the safe production of the mine.

2.Mining field

SSC classifiers play an important role in mobile screening and crushing plants in open-pit mines and coalfields. Their high capacity and reliability enable them to meet the demands of large-scale material handling. In open-pit mines, SSC classifiers are used for fast crushing of ore, which improves the efficiency of the mining process. And in the mobile screening and crushing plant in the coal yard, it can crush and screen coal in real time to ensure the quality and supply of coal.

For the crushing of interested ores and ores below medium hardness, the crushing strength and processing capacity of SSC series graded crusher can meet the demand in this field. It can crush the ore into suitable particle size and provide high quality raw materials for subsequent smelting and processing.

3.Other areas

SSC classifiers are also widely used in the crushing of coke, coking coal, silicate, glass, clay and limestone. For the crushing of coke and coking coal, SSC classifiers can accurately control the particle size of the product and ensure the quality of the product. In the crushing of silicate, glass, clay, limestone and other materials, its low energy consumption and various tooth types can reduce production costs and improve production efficiency.

The crushing of power coal and power plant slag is also one of the fields of application of the SSC Classifier. Its high processing capacity and the strict guarantee of the product size can meet the requirements of the power plant for fuel crushing. After crushing power coal and power plant slag, the combustion efficiency can be improved and the environmental pollution can be reduced.

In the crushing of bauxite ore, ceramics, gypsum and other non-metallic ores, the SSC series graded crusher can provide strong support for the processing of non-metallic ores with its dual effect of crushing and classifying and its adaptability to different materials. It can crush non-metallic ores into suitable particle size and provide high quality raw materials for subsequent processing.

For the crushing and grading of municipal rubbish and industrial solid waste, the SSC series graded crusher , with its large processing capacity and outstanding environmental protection performance, is able to effectively crush rubbish and waste and realia the recycling of resources. By crushing and grading municipal rubbish and industrial solid waste, it can reduce the volume of rubbish, lower the transport cost, and at the same time provide the possibility of reuse of rubbish.

SSC series graded crusher Whether it is large-scale coal classification and crushing, or other industrial material processing, SSC series of classifier crusher can quickly and efficiently complete the task, to meet the needs of a variety of large-scale industrial production.SSC Classified Crusher plays an important role in crushing various materials through its unique working principle, and provides efficient and reliable solutions for the production of different industries.